MINI-MINION
Design Overview

Autonomous Surface Vehicle

Mini-Minion is a compact Autonomous Surface Vehicle (ASV) designed as a modular hardware platform for RoboBoat and RobotX testing. The vessel features two foam-filled pontoons printed from TPU and PETG. Articulating rear pods mimic WAM-V's design, providing stability and better engaging thrust. Four Blue Robotics T200 thrusters drive the ASV, directed by an on-board computer receiving live localization and mapping data from GPS, IMU, LiDAR and Camera moduels.

Hull

The Hull Team is responsible for the flotation, stability, and suspension of Mini-Minion. A symmetric catamaran configuration utilizing foam-filled TPU pontoons and PETG propulsion pods was selected to emulate the air-filled pontoons and wave-walking behavior of the full-scale WAM-V while maintaining low mass and quick manufacturability. Design decisions were validated through simulation, physical testing, and scale modeling to ensure reliable performance under RoboBoat mission conditions.

 

Electrical Infrastructure

The Infrastructure Team has two primary responsibilities:

  1. Conduct a power analysis for the ASV, considering all electrical components. Based on our analysis, Mini-Minion has an estimated 66 minute runtime.
  2. Design a waterproof, structural, and well-ventilated electrical enclosure that houses Mini-Minion’s onboard sensors, electronics, and power system. We used lightweight aluminum honeycomb panels with epoxy resin and carbon fiber to reduce weight and retain waterproofing.

Infrastructure Details >>

 

Sensors & Payload

The Sensor & Payload Team is responsible for integrating Mini-Minion’s onboard sensors, servos, and mission hardware into a unified system. A significant portion of this effort focused on hands-on testing and validation of mission mechanisms, including experimental nozzle fabrication to optimize water cannon performance and analytical evaluation of CO₂-based launch systems as an alternative to compressed air.  System-level validation included power-on checks, sensor verification, thruster and servo testing, emergency stop testing, and integrated subsystem evaluations to ensure readiness for autonomous operation.

Sensors & Payload Details >>

Autonomy & Testing

When boat construction was complete, members of each team split into three new sub teams.

Autonomy & Testing Details >>

Timeline of events

September 11

System Requirements Finalized

October  9

Preliminary Design Review (PDR)

October  11

Began Manufacturing

November 25

Poster Presentation

January 5

Completed Hull and Deck Manufacturing

January 10

First Water Test

Journey Continues...

Discover Team Minion's decade-long journey: